Have you ever asked, “How do I make my own cycling jersey?” The best part is that building custom cycling clothes is easier than before. This comes from better making methods and green new ideas.
This full guide shows the whole making steps. It uses our full control from new ideas to sending out. We help you see what it takes to build strong, earth-kind cycling gear. Do you want outfits for a race team? Or do you start a brand with your name? We cover the steps, stuff, and good ways. This makes sure your custom jerseys look good, feel nice, and last long.
And How Does the Production Process Itself Work?
Making a custom cycling jersey takes careful work with others. It goes from idea to finish. At Harvest SPF, our ODM (Original Design Manufacturer) and OEM (Original Equipment Manufacturer) help make it smooth for brands, teams, and shops. We start with just 500 pieces per style. The time is often 6-8 weeks. But our 7-day fast sample making speeds up the first try. Here is each step. We use our own tools like sewing machines. We have CAD for patterns and green color adding.
1. Initial Consultation: Aligning on Vision and Feasibility
It starts when you talk to our sales and design team. You can use email, phone, or our online form. We learn what you need. For bike teams, we talk about what works best. Like cloth that lets air through for long rides. Or tight fit for fast sprints. For brands, we match what people like now.
We show our cloth books. There is merino wool for keeping body temp right. It works in all weather. It pulls water 30% faster than fake cloth. We also have recycled polyester from used bottles. It cuts bad air by up to 79% from new stuff. We check making rules too. Workers get fair pay with BSCI okay. We use little water for colors in batches from 300kg.
2. Design Development: From Sketch to Digital Prototype
After we get your plan, our picture makers start. If you do not know how, we have ready patterns. Like bright race jerseys with back pockets for food gels. Or warm layers for cold training. We change them with your signs, colors, and pictures. We use Adobe Illustrator and 3D computer views. This fits all sizes from XS-4XL. Even special fits for some bodies.
For folks who know what they want, we use your details. Full-sublimation print makes pictures that stick. They do not break after 100 washes. Or laser-cut pieces with no waste. Green shines here. Our color inks use water and pass OEKO-TEX. They cut bad smells by 90%.
3. Sampling and Fit Testing: Ensuring Precision and Comfort
We send a try-out set before you say yes to all. It has sample jerseys in your cloth picks. Like our merino wool no-seam line. It fights germs on its own. Cuts smells by 95%. Or fast-dry nylon-rubber mixes for shorts. Riders try them on. They check if seams rub skin. Sticky edges hold hems down. Soft pads in seats last for 200+ km rides.
Our computer patterns map body shapes. Wide shoulders for boys. Curved middles for girls. We use size info from over 10,000 bike riders. Changes are free now. We match colors exact with lab tests. Pantone right to ±1ΔE.
4. Scaling for Teams: Personalized and Bulk Management
For big orders. we link to stock systems for live checks. We pack many styles together. Jerseys, shorts, arm warmers, even wool socks for full sets.
5. Manufacturing: From Cutting to Finishing Excellence
Next, sewing happens. Flat seams stop rubs. Over 50 workers per line keep bad ones under 0.5%. We test zip pulls with YKK green metal. And cloth strength past ASTM D5034 rules.
The whole from cut to box takes 4-6 weeks. Our jerseys help riders in long hard races. Thanks to pads that spread weight 20% better than normal.
6. Quality Assurance, Distribution, and Aftercare
Why Partner with Harvest SPF for Custom Cycle Jerseys?
Want to make your gear better? Our way cuts problems. It grows your money back. And makes jerseys that catch eyes on the road.
FAQ
Q: What is the minimum order quantity (MOQ) for custom cycling jerseys at Harvest SPF? A: We start at 500 pieces per style with ready cloths. Great for new starts or small teams. For new cloths, it is 1,000 per color.
Q: How long does it take to produce a custom jersey order? A: From okay on design to getting it, 6-8 weeks. We speed samples in 7 days for quick changes.
Q: What sustainable materials do you use for cycling jerseys? A: We use merino wool with Woolmark okay for body temp control. Recycled polyester with GRS check cuts bad air 79%. And TENCEL™ lyocell from green trees. All safe from chemicals with OEKO-TEX®.
Q: Can I customize jerseys for different body types and genders? A: Yes. Our computer patterns fit all. Unisex, girl special, and easy-wear sizes XS-4XL. Tested for many body shapes.
Q: What printing methods do you use for logos and designs? A: Full-sublimation for smooth lasting pictures. Water screen print for green no-fade looks. We match Pantone for your colors.
Q: Do you offer test samples or fit kits? A: Yes. Free try kits come before order. With samples in your cloths for real rides.
Q: How do you ensure ethical and sustainable manufacturing? A: BSCI keeps workers fair. Closed color loops and 95% waste reuse help earth. We track all supply 100%.
Looking for Apparel Manufacturers and Suppliers? Partner with Harvest SPF Today
As a trusted OEM/ODM helper, Harvest SPF helps cloth makers and sellers grow green bike lines with new custom ways. Use our 30+ special ideas, sales in 60 lands, and fast 7-day samples to beat others. Call our team at joy@spftex.com or +86 18310458626 for free talk and price quote.
